| Process for Syrup Line |
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Corresponding Machinery Required |
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| If water is hard or contains ions / minerals it has to be passed through
a DM plant
to soften it for use in syrups / liquids. |
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-- Water
De-Mineralising Plant |
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| Demineralised water and the ingredients of the syrup / liquid are mixed /
homogenised in this vessel. |
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-- Syrup
Manufacturing Vessel |
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| The
homogenised liquid is passed under pressure through the filter press to remove undissolved matter . |
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-- Filter
Press |
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| The
filtered liquid is stored in tank to be transferred to the float tank / filling machine. |
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-- Storage
Tank |
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| Bottles
are washed before being conveyed to the turn table / loading platform and onto the filling
machine. |
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-- Rotary Bottle Washing Machine
Linear Bottle Washing Machine |
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| The
bottles after being washed are adjusted so as to give continuous feed to the filling
machine. |
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-- Turn Table with Loading
Platform |
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| This
will hold the liquid and feed the filling machines as required. |
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--
Float Tank |
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| Bottles
are filled as per quantity set and the no. of heads on the machine. |
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-- Bottle
Filling Machines |
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| The
bottles, will be fed by the conveyor to the capping machine. Here the bottle will be
capped and sealed (ROPP / Screw On Cap) |
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--
Capping Machines |
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| Here
the bottles are visually inspected and removed manually if any faults are noticed. |
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-- Inspection Table
/ Conveyor |
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| The
bottles are gummed and labeled as required. |
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-- Gumming
& Labeling Machine |
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| The
bottles move on to the packing Conveyor and are then visually
inspected and packed as per product requirements. |
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-- Packing Conveyor |
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| Folds
the instruction leaflet for insertion with the bottle in the carton |
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-- Leaflet Folding Machines |
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| For
packing bottles into cartons for transport. |
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--
Carton Packing Machines |